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Systems and methods for generating a graded lattice structure and their application to additive manufacturing

Seokpum Kim, John C. Bowers (JMU faculty), Kenneth Stephenson, Vlastimil Kunc, Ahmed Arabi Hassen, Lonnie J. Love, and Gregory D. Dreifus
U.S. Patent 11,602,898 B2 · Mar 14, 2023

JMU faculty highlighted in purple; student co-authors in gold.

Patent

Abstract

Systems and methods for generating graded lattice structures that can be used as infill for additively manufactured articles. Tailored sectioning and field-based smoothing are modified polygon, e.g., circle, packing algorithms that adjust the size of the circles based on physical field data to adapt the infill generation process to a field expected to be experienced by the article. Molecular dynamically generated lattice infill is based on force balancing a node distribution instead of a circle packing. Field data can be utilized to adjust the spacing of the node distribution according to a force balance equilibrium model that accounts for the field expected to be experienced by the article being additively manufactured. The resultant non-uniform honeycomb structures from tailored sectioning, field-based smoothing, and force-balancing robustly and efficiently address the connection issues with traditional non-uniform lattice structures.

BibTeX

@misc{kim2023systems,
  author = {Seokpum Kim and John C. Bowers and Kenneth Stephenson and Vlastimil Kunc and Ahmed Arabi Hassen and Lonnie J. Love and Gregory D. Dreifus},
  title = {{Systems and methods for generating a graded lattice structure and their application to additive manufacturing}},
  howpublished = {U.S. Patent 11,602,898 B2},
  year = {2023},
  url = {https://patents.google.com/patent/US11602898B2/en}
}

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